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Impact Crushers

What is an Impact Crusher?

An impact crusher is a machine that uses striking as opposed to pressure to reduce the size of a material. Impact crushers are designated as a primary, secondary, tertiary or quarternary rotor crusher depending on which processing stage the equipment is being utilized.

Types of Impact Crushers:

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Rock Crusher Manufacturer

As a trusted aggregates crusher manufacturer, every Stedman crusher is engineered for a maximum feed size, target output size, and total capacity, but selecting a crusher on these criteria alone is merely half the task. These can be used as a aggregate crusher, mineral crusher, asphalt crusher and many more. Every size reduction project requires evaluation of the complete process to maximize production and keep operating costs low. From start to finish Stedman provides you with the information to make the correct choices for your processing needs.

Features & Benefits

  • Primary, secondary and tertiary impactors available
  • Industry-leading rotor designs
  • Easy maintenance
  • Front and rear opening housings on HSI Impactors

How does an impact crusher work?

Feed enters the crushing chamber and meets the breaker bars or plates propelling feed against the breaker plates resulting in impact reduction. There are no screens or grates holding material inside impact crushers, so material is efficiently processed at high rates for low costs.

Not sure what crushing method best suits your material? Schedule your testing today!

Have Questions? Ask Our Experts

How can I tell if my material can be crushed with an impactor?

Before this question can be addressed, we need to first determine if the material is friable. When we're talking about dry material processing, friable means a material will break before it bends. Thousands of materials are successfully crushed with impactors using many different equipment variations.

There are also many friable materials that aren't well suited to impact crush. Granite, for example, is friable but too hard, making impact crushing more expensive than other types of crushing. Stedman Machine has extensive experience crushing a variety of materials, a testing facility with full-sized equipment, and more than 10,000 test reports to help you determine what type of equipment is best for your needs.

Contact our experts today to discuss your specific application!

Test Before You Buy™

The Stedman Testing and Toll Processing Facility is the place to test your material in our full size equipment. If it can be crushed, ground, pulverized or mixed, chances are we’ve done it. We have more than 10,000 test reports to help get you to the best solution quickly. To learn more about what to expect from testing, read our article that ran in POWDER BULK ENGINEERING magazine.

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Industries

Stedman Machine Company’s line of size-reduction equipment is found in industries and applications from A-to-Z. In fact, it would be easier to list the industries that don’t employ some type of size-reduction equipment!

 

Asphalt Crushers

The HSI, asphalt crusher, specifically engineered for the asphalt industry, reduces RAP to the required size quickly and easily for further processing.

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Rock & Aggregate Crushers

limestone aggregate crushers

Specialty uses of limestone include the manufacturing of pharmaceuticals, toothpaste, paint, paper, caulking, and glass.

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Energy & Biomass Pulverizers

energy & biomass pulverizers

One of the first uses for the cage mill was as a coal pulverizer. By 1900 Nathan Stedman had built more than 100 cage mills designed to crush coal.

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Ceramic & Brick Clay Crushers

ceramic & brick clay crushers

Stedman revolutionized material preparation for the brick, clay, and ceramic industries by introducing more cost-efficient processes.

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Size reduction for a variety of minerals

mining industry crushers

Stedman crushers, mills, and grinders are used in nearly every mineral and mining industry. Whether you are processing coal, rock, salt, iron ore, wood chips or clay, we have your solution to size reduction.

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Industrial Food Rendering Crushers

industrial food rendering crushers

Stedman ensures nothing goes to waste by delivering reliable, durable pulverizers and crushers perfect for handling food waste and food rendering.

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Agricultural Crushers

agricultural crushers

Stedman delivers high-performing pulverizers crushers perfect for agricultural uses including crushing lime, processing animal feed, and reducing grain corn.

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Industrial Herb & Spice Crushing Equipment

industrial herb & spice crushing equipment

Stedman delivers high-performing, low-maintenance pulverizers crushers ideal for large-scale grinding, milling, and processing of herbs and spices.

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Grain Processing Equipment for Distilleries

distillery grain processing equipment

Stedman delivers high-performing, low-maintenance pulverizers & crushers ideal for large-scale grinding and milling grain and corn to supply distilleries.

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Fertilizer Crushing Equipment

fertilizer crushing equipment

Stedman’s reliable, durable lump breakers, chain mills, and cage mills are expertly engineered, sturdily constructed, and rigidly tested to meet the specifications you require for heavy-duty fertilizer processing and size reduction.

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Additional Information

Delivering equipment and service you deserve

For nearly two centuries, Stedman Machine Company has produced quality, reliable and durable size reduction and industrial crushing equipment. Stedman has expert field service and installation technicians ready to assist with all maintenance and equipment commissioning needs.

  • Unsurpassed industry experience – operating since 1834
  • State-of-the-art equipment testing facilities
  • Dedicated, professional staff
  • Parts and service available 24 hours a day

Stedman Machine is a leading cement crusher manufacturer with the capability to provide customer service across the globe. Our experienced team will work with you to create the best impact crusher system to make your processes the most efficient. Call us for more information!

leading crusher manufacturer global

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Our 24 hour parts and service department along with our inventory of wear parts allow us to provide the fastest response time for parts and service.

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